Hondasaurs
Semper Fi

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2408 posts [100%]
100mph Club
10-10-2001
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| Re: Clutch Install (G2-Rex) | « » 4:34 PM 12/22/2002 |
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quote: Just wondering how hard it is to do. Scale of 1-10 (i replaced rear drum shoes before)1. What do i need to replace? (any rings, bolts, pins? Please Specify) 2. What Special tools do i need? (ring gear holder necessary?) 3. What special precautions are there? 4. Are there any shortcuts? 5. What size sockets are needed to remove the flywheel (i know they are 12 pt) 6. How long will this take if i have 2 buddees helping me? or alone? Any help will be greatly appreciated! Thanks! So far i have an EXEDY Clutch Kit, and a OEM lightened flywheel. Going to pick up some Honda MTF
1.
If your getting a performance clutch it will probably come with every
thing except the throw out bearing. You may want to replace the bearing
since you will have it apart. 2. You may need a pickle fork to
get ball joints off to remove the axels. Other than that you should be
ok with a metric socket set. 3. Make sure you replace any transmission fluid that may come out after axel removal. Disconnet the battery 1st. 4. Just take your time. It should not take much longer than 4 hours to do. 5.
You dont need to remove the flywheel unless you are going to resurface
it. I beleive its a 12 pt 14mm socket if I'm not mistaken. 6. About 4 hours or so.
[Modified by ZC_CRX, 7:34 PM 12/22/2002]
I'm a former Honda owner, but I still visit the site. 1990 4G63 AWD TSI Modded. There is no swap I can't do....Honda, Subaru, Mitsubishi....you name it I'll name the price! hellspawonline@hotmail.com
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Y49CRXSIZC
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235 posts [100%]
Allentown PA
2-24-2002
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| Re: Clutch Install (G2-Rex) | « » 4:35 PM 12/22/2002 |
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replacing a clutch is easy id say, nothing
needs replacing unless a bolt looks worn, you will need a torque wrench
to put the flywheel on correctly, and be sure to bolt it on in a cross
manner, i changed a clutch with one friend with no airtools, just a
little craftsman tool set in 1 hour 2 minutes, the hardest part is
getting the tranny back on since i have no tranny jack, but it is not
bad if you got people to help shove it on. have fun.
currently carless and looking for next project 1988 CRX ZC turbo---sold 1991 civic h/b---sold
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Hondasaurs
Semper Fi

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2408 posts [100%]
100mph Club
10-10-2001
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| Re: Clutch Install (G2-Rex) | « » 4:51 PM 12/22/2002 |
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Here is some pics of my install:
I'm a former Honda owner, but I still visit the site. 1990 4G63 AWD TSI Modded. There is no swap I can't do....Honda, Subaru, Mitsubishi....you name it I'll name the price! hellspawonline@hotmail.com
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wu tang
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705 posts [100%]
sparks nv
12-17-2001
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| Re: Clutch Install (ZC_CRX) | « » 5:02 PM 12/22/2002 |
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from the time you put your car on jackstands
to the time you get your car on the ground i woud say 2 hours. if you
know what you are doing. me and my friend put a tranny in his car, took
2 hours,with a break. and we pulled the old one out. but its not that
hard i you have 2 people. have fun
91std with cool shit (sold) a classical 1988 honda cr-x. with some cool shit to(current) hmotoronline.com!!!!
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G2-Rex
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716 posts [100%]
Vancouver BC
2-22-2001
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| Re: Clutch Install (wu tang) | « » 2:59 AM 12/23/2002 |
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ok i just want to make sure on the flywheel socket size since i will be buying some tools to get this doneSo heres a list of the stuff ill be getting (let me know if i need to add anything) - 2 quarts HONDA MTF - Breaker Bar - 12 pt sockets to take off bolts - Pitch fork need to replace axle nuts - cotter pins (necessary or replace?) - flywheel resurface -
88 CRX - D16Y7 I/H/E - ES Bushings - DA/Integra Front and Rear Disc conversion - Koni Yellows/HR Race springs
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Digitalcivic
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Ohio
4-13-2002
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| Re: Clutch Install (G2-Rex) | « » 7:54 AM 12/23/2002 |
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eh, I just am in the middle of doing mine. 17 mm and 10 mm 12 points for the flywheel and plate.
red 91 DX hatch DOHC zc
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kranked91dx
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Rouyn Noranda you dont want to know where it is Quebec
12-1-2001
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| Re: Clutch Install (G2-Rex) | « » 8:57 AM 12/23/2002 |
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quote: ok i just want to make sure on the flywheel socket size since i will be buying some tools to get this doneSo heres a list of the stuff ill be getting (let me know if i need to add anything) - 2 quarts HONDA MTF - Breaker Bar - 12 pt sockets to take off bolts - Pitch fork need to replace axle nuts - cotter pins (necessary or replace?) - flywheel resurface -
pickle
fork for ball joint is not necessary ( you can do it with a hammer )
but the pcker fork worth every penny it cost, it goes way better !!!! then, you will need grease, for the bearing, dont forget to lub it really well before having it in place!! get your friend with you, it's not a big job, but you will like to have them with you when you will remove the tranny. I said around 4 hours, maybe 3. see ya kranked
-- EF turbo Hatch on nitrous -- addict of Vtec in boosted trim You want info about the JDM d15B -- here ya go -- http://honda-tech.com/zerothread?id=585043 D-series turbo Ninja
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89civicdx
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toronto
1-28-2001
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| Re: Clutch Install (kranked91dx) | « » 9:24 AM 12/23/2002 |
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You need a clutch alignment tool too...you
can buy one or use a long 10mm 3/8 socket with electrical tape wrapped
around the outer end.
http://honda-tech.com/zerothread?id=609147http://www.hyperducktuning.com http://www.imagemotorsport.com http://www3.sympatico.ca/vivekp/type-r2.wmv http://fab-forum.com http://www.we-todd-did-racing....3D%3D
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XEF-9X
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482 posts [100%]
Huntington Beach CA
6-2-2002
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| Re: Clutch Install (kranked91dx) | « » 10:31 AM 12/23/2002 |
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why do all u crazy people touch the ball
joints!!!! dont mess with them its a fpinta!!! just undo the sway bar
and the LCA and everything swings out!!!.
VEGAN SXE represent 89 honda civic si My ef ownz you fool!
Japanese Engine & Repair in garden grove for all your JDM engine needs!!
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Mr. S
My Dixie Wrecked

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4083 posts [100%]
2-28-2002
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| Re: Clutch Install (XEF-8X) | « » 11:00 AM 12/23/2002 |
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quote: why do all u crazy
people touch the ball joints!!!! dont mess with them its a fpinta!!!
just undo the sway bar and the LCA and everything swings out!!!.
exactly...
Ghetto Garage Racing It's stock. No, really.
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G2-Rex
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716 posts [100%]
Vancouver BC
2-22-2001
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| Re: Clutch Install (Mr. S) | « » 12:01 PM 12/23/2002 |
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and how does that work? so i do NOT have to take out the axles? or what? im confused now
88 CRX - D16Y7 I/H/E - ES Bushings - DA/Integra Front and Rear Disc conversion - Koni Yellows/HR Race springs
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XEF-9X
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482 posts [100%]
Huntington Beach CA
6-2-2002
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| Re: Clutch Install (G2-Rex) | « » 1:51 PM 12/23/2002 |
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yes u do have to take the axles out. but u
do not need to break the ball joints to take the axles out. just unbolt
the lca and the sway bar and the whole rotor assembly swings out and u
can pop the axles out. i can get both my axles out in 25 mins and that
includes lifting the car on jack stands and such.
VEGAN SXE represent 89 honda civic si My ef ownz you fool!
Japanese Engine & Repair in garden grove for all your JDM engine needs!!
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BLuDoHcReX
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702/619 nv
9-26-2002
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| Re: Clutch Install (XEF-8X) | « » 1:57 PM 12/23/2002 |
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damn I wish you guys were here when I did
mine. it took me and my dad a day and a half to do it. 'cause the motor
mount was broken and a bunch of other little shit. we couldn't get that
piece inside the flywheel out cause it was bent.. (the ring) changing a
clutch is to confusing when you really dont know what your doing. i'm
honda illiterate
'88 crx SI Intake,aftermarket exhaust team Loco 16" rims. TEAM HATCH Racing is not a crime, it's a way of life.
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Driven
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2664 posts [100%]
Team Bukkake In Your Face Racing
1-1-2002
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| Re: Clutch Install (BLuDoHcReX) | « » 2:16 PM 12/23/2002 |
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Here's what you need:- 10mm, 12mm, 14mm, 17mm sockets - 10mm & 17mm 12pt sockets - 2" and 6" extensions - 17mm wrench - 2 jacks - piece of wood to support the engine on - 2 jack stands - tranny fluid - ball joint seperater - flat head screw driver (make sure it's pretty sturdy) - 2 cotter pins - clutch kit (most clutch kits come with pressure plate, clutch, clutch alignment tool, and throw-out bearing) - pilot bearing (for the flywheel) If you have air tools, it'll take 4hrs for your first time... fastest I've ever done a clutch job by myself was 1hr 15mins. 1. open hood and disconnect and remove battery 2. remove intake up to the throttle body 3. remove battery tray 4. unbolt ground wire from tranny 5. disconnect clutch cable 6. disconnect starter wires 7. disconnect reverse switch 8. disconnect speedo cable (there's a clip on the cable that has to be removed) 9. unbolt the starter from tranny (two bolts) 10. jack the car up, secure on stands and drain tranny 11. remove tranny/engine thing (it's near the front mount, connects the tranny and engine). 12. remove wheels and unbolt shock forks from both sides 13. seperate passenger side ball joint 14. using screwdriver, pop driveaxles out of tranny 15. swing passenger side spindle from car 16. unbolt "traction" rod from LCA (two 17mm bolts) 17. place jack under engine, and place piece of wood on jack and jack up under the oil pan. use it as support. 18. unbolt front tranny mount and rear tranny mount 19. place 2nd jack under tranny 20. unbolt pass side tranny mount 21. begin removing bolts around the bellhousing that bolt to the engine 22. slowly lower tranny jack until tranny seperates from engine. 23.
place screwdriver in open area and slowly lower jack supporting the
engine. this should give you a handle to pry the tranny from the
engine. if this doesn't work, shake the tranny while pulling to get it
to pull from the engine...it shouldn't be too hard. 24. remvoe tranny from car. simply stuff. I've done like 8 clutches in my crx, my friend's crx, a prelude, etc etc
"Straights are for fast cars. Turns are for fast drivers." The BALLS Challenge - I competed and had a blast... Vote for Bush, so we can go Invade North Korea
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Driven
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Team Bukkake In Your Face Racing
1-1-2002
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| Re: Clutch Install (Driven) | « » 2:19 PM 12/23/2002 |
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oh, the 12pt 10mm socket is for the pressure plate, the 17mm is for the flywheel.
"Straights are for fast cars. Turns are for fast drivers." The BALLS Challenge - I competed and had a blast... Vote for Bush, so we can go Invade North Korea
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7PSI CRX
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281 posts [100%]
Lower Hudson Valley NY
5-15-2000
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| Re: Clutch Install (Driven) | « » 2:28 PM 12/23/2002 |
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quote: why do all u crazy
people touch the ball joints!!!! dont mess with them its a fpinta!!!
just undo the sway bar and the LCA and everything swings out!!!.
Agreed! Forgot to mention the Bitch Pin, you'll also need a 5/16" pin punch and a BFH.
- Mo power - Mo better seats!
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XEF-9X
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482 posts [100%]
Huntington Beach CA
6-2-2002
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| Re: Clutch Install (Driven) | « » 2:35 PM 12/23/2002 |
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u dont need cotter pins or ball joint seperator. u dont need too touch them!! just the lcas and the sway bars!!!.
VEGAN SXE represent 89 honda civic si My ef ownz you fool!
Japanese Engine & Repair in garden grove for all your JDM engine needs!!
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Driven
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Team Bukkake In Your Face Racing
1-1-2002
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| Re: Clutch Install (XEF-8X) | « » 4:30 PM 12/23/2002 |
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quote: u dont need cotter pins or ball joint seperator. u dont need too touch them!! just the lcas and the sway bars!!!.
that's another way to do it. just make sure you get an alignment after if you tweak it too bad.
"Straights are for fast cars. Turns are for fast drivers." The BALLS Challenge - I competed and had a blast... Vote for Bush, so we can go Invade North Korea
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beta13
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Hiboosta IL
8-6-2002
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| Re: Clutch Install (Driven) | « » 6:10 PM 12/23/2002 |
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Totally agree, ball joints are major PITA,
suprised nobody is suggesting what I did last time, disconnect the
engine harness from car, pull engine and trans out the top. I had some
other work I had to do at the same time though. Use a clutch alignment
tool, dont try to get by without one. They can cost up to $25 for the
universal one.
Chameleon 90 CRX Si B16A, Boosted - 8/11/03 T3/T04E .60 Trim, Running Uberdata, Tyrus FMIC, Running 10.0 PSI
FS: OBD-0 JDM B16A Distributor 100% Code Free $75 Shipped
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altoid
H0nDa-T3cH M3mB3r

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2179 posts [100%]
MD
8-26-2002
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| Re: Clutch Install (Driven) | « » 6:23 PM 12/23/2002 |
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quote:
just make sure you get an alignment after if you tweak it too bad.
You
don't kick the thing after its out, or whiles its in for that matter,
unless you happen to lack intelligence there is no reason to get an
alignment after you disconnect the lcas and knock the axles loose. If
im not mistaken the honda manual even says to do it that way and it is
foolish to do it any other way. Getting the axles out via the ball
joints is like removing an engine through the firewall, unnecessary and
more work than its worth. imo.
[Modified by altoid, 9:24 PM 12/23/2002]
how rt4wd works stock honda car weights
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G2-Rex
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716 posts [100%]
Vancouver BC
2-22-2001
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| Re: Clutch Install (altoid) | « » 11:29 PM 12/23/2002 |
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anyone have pictures of the bolts of the LCA and swaybar? so i can locate them easily? so no alignment then?
88 CRX - D16Y7 I/H/E - ES Bushings - DA/Integra Front and Rear Disc conversion - Koni Yellows/HR Race springs
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slowcarguy
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Las Vegas NV
9-20-2002
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| Re: Clutch Install (G2-Rex) | « » 1:26 AM 12/24/2002 |
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New idea thats worked for me many a
time.....I drop the upper control arm(17mm socket under hood....I also
remove the whole strut as well. I hate the ball joints with a passion
and if you have sttock ball joints...they may be hard to re-tighten
afterwards cause theyll spin on you requiring someone to stand on the
rotor and temporarily press the BJ into the tapered seat so you can
tighten that 17mm down underneath. I prefer the strut removal way
because I can have my strut out and the upper control arm out in 15
minutes per side. then you pull the knuckle away from the chassis and
the axle will be able to be wiggled out of the tranny/spindle. I just
did this 2 weeks ago. ~Alex
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XEF-9X
Honda-Tech Member

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Huntington Beach CA
6-2-2002
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| Re: Clutch Install (slowcarguy) | « » 8:15 AM 12/24/2002 |
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its still easier to unbolt the lca and sway bar. 20 mins both sides! includes jacking the car up
VEGAN SXE represent 89 honda civic si My ef ownz you fool!
Japanese Engine & Repair in garden grove for all your JDM engine needs!!
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turbo sol
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Kansas City MO
3-26-2002
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| Re: Clutch Install (XEF-8X) | « » 8:25 AM 12/24/2002 |
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pictures of the sway bar/LCA removal woudl
eb nice, i have always doen it with the ball joint, i have ot do
another clutch here soon, so if i can do it easier i would love to.
89 CRX si d16z6good seller list: camp1320, InfamousRS, Blown90hatcH, BlkCiv, zip, Malachi
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